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Lubricating & Sealing (periodic scheduled maintenance) stream Every 1000 cycles if the valve is operated more than ten times a day. Use a towel to wipe dirt, oil or dust from the valve casing and a wire brush to clear any build-up from the valve stem or other moving parts. In most cases, actuators will far outlive the ball valves they control. The following indications should be used as minimum guideline until operating experience indicates otherwise.
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This will assure efficient and, safe operation of thousands of valves that are now being removed and repaired or, It has been suggested that increasing the frequency of servicing valves automatically, places more grease into pipelines and other facilities. 0000035325 00000 n
Proper valve greasing is paramount in insuring that the gate valve will operate properly on location and also to help prevent the invasion of frac sand and or chemicals from the well bore. Box 193520 Little Rock, Arkansas 72119 U.S.A. . Some ball valve maintenance can even be performed while the valve is in operation, allowing plant production to continue uninterrupted. Leave the valve cleaner in the valve for at least30 to 40 minutes and cycle the valve, if permitted, to ensure complete coverage. 1. 0000100412 00000 n
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Ball valves feature a fairly simple design: A hollow ball pivots inside the valve body to allow media to pass through and is controlled by a levered stem that is turned manually or automatically. Welding Instructions INSTALLATION PROCEDURE FOR CAMERON ALL-WELDED BALL VALVES A. PTFE delta seal. DISTRIBUTE SEAT WEAR. 0000002132 00000 n
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1 - Weather Guard C. 1 - Stem Washer D. 1 - Stem Seal E. 1 - Body Seal Seal kits are sold by valve ball bore size and will fit any Balon ball valve with Gate Valves are very easy to use and long lasting when they are installed and maintained correctly. Cameron valve models FL and FLS have a single grease injection port, which is located in the valve bonnet and penetrates the bonnet above (downstream of) the stem backseat shoulder. Ball valves that are installed correctly have a much lower chance of needing repairs or replacement. 0000202965 00000 n
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A standard in the Cameron Fully Welded. /E 234299
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ALWAYS keep the high-pressure gauge on the sealant injection pumpworking properly. << /Type /Page /Parent 3 0 R /Resources 6 0 R /Contents 4 0 R /MediaBox [0 0 630 810] xref
The best practice is to follow the manufacturers recommendations or if the valve is working properly do not apply grease. @ . If it is dry, lubricate with a hand grease gun. /MWFOForm Do (A) indicates the stem and (B) indicates the rotary ball. . 0000207524 00000 n
For valves supplied with a Stauffer type grease cup, the cup should be checked to assure that it is full so that the grease can be injected by turning the screw cap. 0000201542 00000 n
0000107519 00000 n
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Step by step procedures should be followed closely to prevent damage to the valves (and/or actuators) or injury to personnel. 2 - Ball Seats B. Who We Are. 0000102606 00000 n
Have your valves checked by a skilled inspector on a routine basis. $E}kyhyRm333:
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View catalogue. Each kit contains the following parts: A. /P 0
An effective lubrication program should be established from experience with the valve for its particular application and frequency of operation. If blockage occurs the needle will not drop. /N 20
90 three-port ball valve designed to maintain bubble-tight performance when used as a diverter or as a selector valve. Essentially a ball valve is composed of an outer shell, a ball with a hole in it, and an actuator such as a handle. Pneumatic actuated ball valves are the most durable option in high-pressure environments, provided you have access to compressed air. * The sealant system is a network of grooves and channels, inside the valve leading to seal points around the ball, gate or plug. What is a Valve Connection? 1/`ZF(84v 1. Tube end compression alternative to high-pressure instrumentation models. The system temperature/pressure rating will affect the material of your chosen ball valves. View catalogue. 0000151392 00000 n
Some valve retailers source their products from all over the world, but products from overseas carry the risk of incompatibility with products made Stateside. 5. 0000200973 00000 n
On call to service any jammed and passing valves. Place the valve in either the fully open or the fully closed position. Developed for the commisioning of new ball valves. CAMERON GREASE STD VALVE LUBRICANT -20 TO 250 DEG F,. 0000202949 00000 n
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Replace defective or damaged fittings. View online Operation and maintenance manual for Cameron TBV 2100 Series Control Unit or simply click Download button to examine the Cameron TBV 2100 Series guidelines offline on your desktop or laptop computer. NEVER use excessive force or torque when trying to turn a seizedvalve. Visit: www.xinyipneumatic.com, Wow, What a Excellent post. (&r$2=tb:\ {vLr\y0vMHlXnX,'b+kEv>e
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P! Our primary goal is 100% customer satisfaction if you have any questions about keeping your ball valves up and running for years to come, were your go-to source. /Cs1 7 0 R >> /Font << /Ty1 9 0 R /Ty2 10 0 R >> /XObject << /Im1 11 0 R >> Cameron/Navco B2 C.S. Use correct, volumes of grease, too much and the excess is washed downstream, too little is a, waste of time, money and manpower. 3) Replace the cap slowly until the ball in the fitting is unseated and the pressure trapped by the backseating process is released. stream
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4 $DPr;ta8:o T- The actions should be smooth without any binding of the stem through full travel. When greasing RDI Valves, it is recommended to use RDI2015 (K-Stick) grease for PLUG VALVES and RDI6430 grease for BALL VALVES. >kI%\@G1c8cXj$jX_aqK2!QlI)$o`+cJf9VL"$1SM(DLVl)1/8DV_aB$22\~4Jl!&}|w(7}C;)>j;u;aq &j@[>HI)a|tn^_IBqLY4)'%96Uaa1RYcO~OSUqSGyGM~4F. Learn how to properly read a high-pressure, sealant injection gauge (mounted on the pump) to help determine when the sealant, The introduction of heavy sealants provides the ability to achieve a reliable, temporary seal even if more serious seal damage has occurred. E)B@Hd_3aUBA/'y&[+AB':R}X*M^mG+Mv>T. AD-HOC. Just as increased uptime means increased revenue, fewer maintenance issues keep more money in your pocket. Due to the absence of industry standards many dangerous types of fittingshave been put into service. 0000104216 00000 n
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Its distinctive design imparts increased strength at reduced weight as well as increased resistance both to pipeline pressures and stresses. 0000003348 00000 n
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grove gate valvegrove valve catalog grove ball valve torque chart grove b5 maintenance manual grove valves grove valve distributors cameron ball valve greasing procedure grove valve company Publication TC1411-A CameronType 31 Welded Body Ball Valve Installation, Operation and Maintenance Manual Page 1 of 20 In such applications proper preventative measures can significantly extend the life of your ball valves. 11 0 obj The engineering standards produced by the pipeline company should also include a provision for utilizing a full port ball valve for body bleed purposes instead of a conventional body vent fitting. . Cameron/Grove BT1 & BT2 Top Entry Ball Valves. 0000200964 00000 n
64 72
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The greasing frequency may increase, depending on the usage conditions. Ball valves can be made of stainless steel, brass, bronze, or plastic (PVC). hUmo6+w 0000073358 00000 n
If your plant contains processing equipment made in the U.S., youll want to source ball valves from domestic manufacturers and suppliers. hbbd``b`z$A*`>$^ h butterfly valve (12 pages), High performance butterfly valve (14 pages), 3-24 150/300/600 class triple offset valve (20 pages), Hi-integrity trunnion mounted ball valve (24 pages), Resilient-seated butterfly valve (11 pages), Double block and bleed plug valve (34 pages), Cryogenic three piece ball valve (5 pages), Manual will be automatically added to "My Manuals", Installation, operation and maintenance manual, Control Unit Cameron WKM MB Installation, Operation And Maintenance Manual, Control Unit Cameron WKM Installation, Operation And Maintenance Manual, Control Unit Cameron WKM 370D6 Installation, Operation And Maintenance Manual, Control Unit Cameron Pow-R-Seal WKM Series Installation, Operation And Maintenance Manual, Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual, Control Unit Cameron TK Installation, Operation And Maintenance Manual, Control Unit Cameron Demco Installation, Operation & Maintenance Manual, Control Unit Cameron W-K-M 370D5 Installation, Operation And Maintenance Manual, Control Unit Cameron GENERAL VALVE Twin Seal 400 Series Installation, Operation And Maintenance Manual, Control Unit Cameron Dynatorque IOMSRD Manual, Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual, Control Unit Cameron WHEATLEY 500 Series Installation, Operation And Maintenance Manual, Control Unit Cameron W-K-M DynaSeal 210F Installation, Operation And Maintenance Manual. 48 0 obj
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Seals are typically the first component to fail in a ball valve, since they are made of much softer material than the valve body. 2. 9. A minimum of lubrication maintenance will enhance the life and trouble free operation of the valve. Some valves have a grease fitting in the bonnet or yoke. 0000202679 00000 n
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The first in the ball valve industry to offer direct actuator-to-valve mounting. Without routine maintenance and quality checks, any issues with your ball valves may be missed, leading to equipment failures, damaged parts or injured workers. Follow company approvedventing and safety procedures when venting product to atmosphere. )L^6 g,qm"[Z[Z~Q7%" endobj
Cameron/Grove B4 B5 & B7 Side Entry Ball. 2. /]H";WG#"xi=X@ B9)*!Lh*T4.qyq^UGYN)"03"M*(c=
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w?3L! Orbit Valves and Actuators are designed to require a minimum amount of maintenance. Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and . 0000026160 00000 n
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CAMERON T31 Fully Welded Body Ball Valves satisfy ASME 150 through 2500 (PN 20 through PN 420) and API 2000 through 10000 standards. 0000005732 00000 n
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